As an example, the X Max has a last of 98 mm however, the last can be expanded to 104 mm by heating the Kaprolene shell and expanding it with the foot’s pressure. Kaprolene injection in the 3rd Generation Custom Shell Boots (2012 on) allows for customization in the forefoot zone, ankle, and heel. Salomon states that Kaprolene retracts two times less when cooled compared to normal plastic used in other ski boots, so after deformation Kaprolene will shrink a maximum of 25%. Salomon uses Kaprolene which is a plastic pliable enough to deform from your foot’s natural pressure at high temperature but can still retain this shape when cooled. Many boot can be heated and deformed, but the plastic typically shrinks back to its original shape without noticeable expansion. That’s a visual illustration of Salomon’s Twinframe technology - essentially they use a very stiff plastic for the green boot lowers to enhance performance and responsiveness while a softer, thermoformable plastic is used for the white uppers to facilitate their Custom Shell 360 fit. If you look at the Salomon X Max boot above, you’ll see a clear dividing line between the green lower plastic and white upper. Shop Salomon boots at .īasics of Salomon Custom Shell 360 Technology Check the boot’s specifications from Salomon to see if the shell has Custom Shell 360 technology. This technology should be present in MAX and PRO series boots from Salomon (ex. This tutorial and the discussion of Custom Shell 360 Technology are based on my experience with the Salomon X Max 120. In this post I’ll go into a little detail of how the Salomon Custom Shell works as well as instructions to heat your own Salomon Custom Shell boots up at home using a conventional oven to customize the fit. After heating them up and molding them once at home I had a fit that was tight in the right places and a boot that I could wear all day without issues. Long story short, when I first put on a pair of Salomon X Max 120 ski boots my feet fell asleep in about 30 minutes. This would allow me to buy ski boots at a discount online and custom fit them at home.įind this article useful? Consider supporting the site by shopping for ski boots using an affiliate link to REI or ! Thanks for the support. Salomon boot fitters have a special oven for this, but after reading about the technology and process from Salomon's Technical Manual it seemed feasible to replicate the process at home. Through my research I came across Salomon’s Custom Shell technology which intrigued me since it gave one the ability to not only thermoform the liner but also the plastic shell of the boot. The fit was often good in a few areas then uncomfortable either in the toe box or around the ankle. This winter I started to research and try on a variety of ski boots, but no brand fit perfectly out of the box. Finding the right fitting boot is a long process though, and achieving that custom fit through repeated trips to a boot fitter can become time intensive and expensive. Having a pair of quality, well-fitting ski boots is critical to transferring leg and foot movements to the skis.
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